It’s a technology used in internal combustion engines to reduce nitrogen oxide (NOx) emissions. The EGR system works by recirculating a portion of the engine’s exhaust gas back into the engine cylinders timely. This helps lower the combustion temperature, which in turn reduces the formation of NOx2.

Petrol/ diesel engines, the EGR valve controls the flow of exhaust gases to the intake system, improving engine efficiency and reducing fuel consumption. However, over time, EGR valves can get clogged with carbon deposits, leading to reduced engine performance and increased emissions.

Rough Idling or Stalling: The engine may idle roughly or stall due to improper regulation of exhaust gases

Reduced Fuel Economy: A clogged EGR valve can cause the engine to burn more fuel, leading to decreased fuel efficiency

Poor Engine Performance: You might notice a decrease in engine power and responsiveness

Check Engine Light: The vehicle’s computer may detect the issue and trigger the check engine light

Increased Emissions: A malfunctioning EGR valve can lead to higher emissions, potentially causing the vehicle to fail emissions tests

Knocking or Pinging Sounds: Incorrect combustion due to a clogged EGR valve can cause unusual engine noises

Cleaning the EGR Valve/cooler: Removing and cleaning the EGR valve can often restore its function

Replacing the EGR Valve: If cleaning doesn’t help, replacing the valve might be necessary

Regular Maintenance: Regularly checking and maintaining the EGR system can prevent clogging

Intake manifold may need to be clean on most cases

A Diesel Particulate Filter (DPF) is a device designed to remove diesel particulate matter or soot from the exhaust gas of a diesel engine1. It captures and stores exhaust soot to reduce harmful emissions from diesel vehicles

DPFs typically use a ceramic material formed into a honeycomb structure to trap the soot.

Over time, the filter needs to be cleaned through a process called regeneration, which burns off the accumulated soot. This can happen passively during normal driving or actively through engine management systems.

If the DPF gets clogged, it can lead to reduced engine performance and increased emissions. Regular maintenance and proper driving habits, like occasional highway driving, can help keep the DPF functioning properly

What’s clogged DPF and looks and feels?

Reduced Engine Performance: The engine may feel sluggish and less responsive due to restricted exhaust flow

Increased Fuel Consumption: The engine has to work harder, leading to higher fuel usage

Dashboard Warning Lights: Modern vehicles have sensors that detect DPF issues and trigger warning lights

Excessive Smoke: You might notice black smoke from the exhaust

Limp Mode Activation: The vehicle may enter a protective mode to prevent further damage

Unusual Smells: A buildup of unburned fuel can produce strange odors

Regular Maintenance: Follow the manufacturer’s maintenance schedule to prevent clogging

Extended Drives: Occasionally driving at highway speeds can help the DPF regenerate and burn off soot

Professional Cleaning and regeneration: A professional service can clean the DPF if it’s moderately clogged

DPF Additives: Adding a DPF cleaner to your fuel can help remove soot buildup

Replacement: Severely clogged DPFs may need to be replaced

If you think your EGR or DPF needs some attention, come see the team at Lion Automotive. We are experts for exhaust and diesel repairs in Campbellfield

DPF and ERG service and Repairs in Campbellfield

Understanding EGR (Exhaust Gas Recirculation)

In the modern world, the automotive industry is not only about horsepower, torque, or 0 to 60 times. A significant part of it revolves around minimizing the environmental impact of vehicles, specifically those powered by diesel engines. This is where Diesel Particulate Filter (DPF) and Exhaust Gas Recirculation (EGR) systems come into play, proving essential in the fight against air pollution and playing critical roles in the performance and longevity of your vehicle.

The **Diesel Particulate Filter (DPF)** is a device designed to remove diesel particulate matter or soot from the exhaust gas of a diesel engine. This filter plays a crucial role in reducing emissions, capturing upwards of 85% of the soot that would otherwise be released into the atmosphere. Over time, however, the DPF can become clogged with particulate matter, leading to decreased performance, increased fuel consumption, and, if not addressed, potentially significant engine damage

On the other hand, the **Exhaust Gas Recirculation (EGR) system** works by recirculating a portion of an engine's exhaust gas back to the engine cylinders. This dilutes the oxygen in the incoming air stream and reduces the engine's peak combustion temperature, significantly reducing the amount of nitrogen oxide (NOx) produced. Like the DPF, the EGR system also requires maintenance to prevent blockages and ensure optimal functionality and engine health.

At Lion Automotive, we understand the critical roles these systems play in both your vehicle's performance and its environmental footprint. That's why we offer specialized cleaning services for both DPF and EGR systems, tailored to restore and maintain their efficiency and ensure your vehicle runs as smoothly and cleanly as possible.

Specialised Cleaning Services by Lions Automotive

DPF Cleaning: Utilizing state-of-the-art technology, our service effectively removes virtually all soot particles and residue from the filter, restoring it to nearly new condition without damaging the DPF structure. This service can significantly improve fuel efficiency and reduce emissions.

EGR Cleaning: We use a comprehensive cleaning process to remove carbon build-up and other residues from the EGR valve and cooler. This helps to ensure optimal air-fuel mixture, improves engine efficiency, and reduces harmful emissions.

These services not only contribute to the better health and performance of your vehicle but also help in extending the life of these critical systems, ensuring that your vehicle remains environmentally friendly for the years to come.

Choosing Lion Automotive for your DPF and EGR cleaning services comes with an additional layer of assurance thanks to the Repco Authorised Service Nationwide Warranty. This means that should any issues arise from our services, you're covered no matter where you are in the country. It's our way of giving you complete peace of mind, knowing that your vehicle's health and performance are backed by one of the most reputable names in the automotive service industry.

Repco Authorised Service Nationwide Warranty

We're committed to delivering not only exceptional service but also ensuring our customers understand the importance of maintaining these vital vehicle systems. By choosing us, you're not only looking after your vehicle but also contributing to a cleaner, healthier environment for everyone.

DPF and EGR FAQ's

Boost Engine Performance with DPF and EGR Cleaning from Lion Automotive

DPF/ EGR Service and Cleaning in Campbellfield

As your local Mechanic in Campbellfield, Lion Automotive take great pride in offering our clients the very best in car servicing and automotive repairs.

Conveniently located in Campbellfield, Lion Automotive specialise in car servicing for all makes and models, including commercial fleet vehicles. Lion Automotive can service new cars and only qualified mechanics work on your car, using quality parts and fluids so your warranty is preserved.

Lion Automotive about the environment and have Arctick Authorisation to reliably and responsibly conduct automotive air conditioning service (AU38592 ). ARC Approved Car Air Conditioning Servicing reduces Fuel Costs and protects your health. The ARC Tick of approval helps ensure technicians have the skills and knowledge to correctly undertake service and repairs of refrigerated air conditioning to minimise environmental impact. 

Our fully qualified log book servicing ensures your car is in safe hands, and we provide quality car service and repairs on all models, including four wheel drive and Diesel vehicles.

Make sure to check out our Promotions page to see what's on offer this month!

As a Repco Authorised Service centre, we have a commitment to high quality workmanship, ensuring the very best in automotive care. Our Business is a member of the Repco Auto Tech training program, ensuring each mechanic is kept fully up to date with modern vehicle repair methods.

So rest assured - your car is in safe hands.

For friendly car service from a trusted independent mechanic, you can rely on the team at Lion Automotive

Automotive Servicing and Repairs in Campbellfield

Differential bushings could be the issue if they are aged, worn or cracked.  They control movement in the joints, absorb road bumps and reduce vibrations and noise while driving or reversing. These are one of many automotive issue we can handle at Lion Automotive, your trusted local mechanic in Campbellfield.

It is fair to say that the Ford Territory and Falcon are two of the most popular vehicles on Australian roads. Both of these models are prone to high rates of wear in some rear suspension components, such as the rear differential bushing. This is particularly apparent on vehicles that have travelled high kilometres, have high horsepower or vehicles towing loads regularly.

A tell-tale sign that this bushing is no longer performing as intended is hearing a clunking noise or feeling a jolt under acceleration or when shifting gears from drive to reverse. The primary function of the rear differential bushing is to provide a smooth and quiet transfer of power from the engine to the rear wheels of your vehicle under acceleration.

Should this issue go unresolved it may result in excessive wear on surrounding drive train and suspension components so it is wise and economical to act swiftly should you be experiencing any of these symptoms.

Your local Repco Authorised Service Centre Lion Automotive in Campbellfield is experienced in diagnosing and fixing this problem. We can replace your worn rubber differential bushing with a highly durable Nolathane differential bushing specifically designed and manufactured to address this problem and return your vehicle back to its optimum performance.

So, if “clunking” goes with your Territory or Falcon, contact the team at Lion Automotive today.

It is fair to say that the Ford Territory and Falcon are two of the most popular vehicles on Australian roads. Both of these models are prone to high rates of wear in some rear suspension components, such as the rear differential bushing.

At Lion Automotive in  Campbellfield we believe the transmission is an important part of your vehicle.

Without the transmission, your vehicle would not be able to move between gears. The transmission fluid allows you to do this smoothly and also protects the working parts inside your transmission. The transmission fluid doesn't diminish through use. Yet the level should still be checked periodically because if there is a leak, or the fluid level is low, it will harm the internal parts of your transmission.

Transmission fluid can become dirty over time with metal shavings and other particles which will shorten the life of your transmission. Replacing a transmission is a costly exercise and so checking the fluid and replacing it when necessary is a good investment in the long run.

At Lion Automotive we provide a full 65 Point Vehicle Condition Report upon request with every full car service - This includes a check of your transmission fluid and we will advise you if we think your fluid needs to be replaced or if a transmission service might be needed.

Lion Automotive have the expertise and knowledge to provide repairs, service and diagnostics on all European and Luxury vehicles including Alfa Romeo - Audi - BMW - Citroen - Ferrari - Fiat - Land Rover - Mercedes Benz - Mini Cooper - Peugeot - Lexus - Porsche - Volvo and many more In-house in our well equipped Campbellfield service centre.

European cars are designed and built with distinctive craftsmanship, with finely tuned engines that require a high level of specialised knowledge to service or maintain them to the standards they deserve. Luxury and Euro vehicles often have unique or cutting edge technologies that require cutting edge expertise.

As Repco Auto-Tech training programme members - Australia's leading provider of automotive technical training and information, you are assured that Lion Automotive keep up to date with all modern vehicle servicing techniques. Through the Auto-Tech encyclopaedia and SmartQuote programs Lion Automotive have quick access to the latest service schedules for all Luxury makes and models.

Our fully qualified technicians know exactly how to provide care for all Luxury and European Vehicles, from using European car specific software for diagnosis through to choosing the right quality parts.

If you're looking for an Audi service, an experienced BMW mechanic or someone to help take care of your Luxury investment with qualified European car expertise contact us or book a service today.

Lion Automotive have the expertise and knowledge to provide repairs, service and diagnostics on all European and Luxury vehicles...

As the main role of tyres is to keep your car in contact with the road, they play a vital role in the safety and stopping power of your car.

Regular car servicing will keep your car in good condition and having the tyres checked at the same time can help you be aware of the condition of your tyres while alerting you of any potential problems. Your Lion Automotive mechanic can also let you know if your car would benefit from a wheel alignment or wheel balancing. They are relatively low cost solutions and can greatly improve your driving experience as well as overall vehicle safety.

Tyres FAQ

Lion Automotive supply and fit a range of tyres suitable for most vehicle types in our Campbellfield car service workshop

Lion Automotive are offer some advice on keeping these crucial components of your vehicle in the best condition for when you need them the most…

Call Lion Automotive for all your diesel 4WD and diesel passenger vehicle repairs, inspections and services. We are conveniently located in Campbellfield.

A diesel engine can be more efficient, better for the environment and cheaper to run than its petrol-powered counterpart. However, it still needs regular servicing to keep it running at an ultimate level and to help make sure nothing goes wrong.

Our mechanics at Lion Automotive are fully qualified to service diesel SUV, AWD, 4WD and Passenger diesel vehicles. Contact us today.

Diesel Vehicle Service and Repairs in Campbellfield

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Lion Automotive take great pride in offering their clients personalised, and friendly service at all times.

Conveniently located in Campbellfield , the business is a member of the Repco Auto Tech training program, ensuring their technicians are kept fully up to date with modern vehicle repair methods.

Lion Automotive have a wealth of experience in servicing all makes and models, including commercial fleet vehicles. As a Repco Authorised Service centre, they have a commitment to high quality workmanship, ensuring the very best in automotive care.

Apart from automotive repairs the business is one stop shop for all types of automotive services including tyres, smash repairs and car rental services.

Lion Automotive

Diesel Vehicle Service and Repairs

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